Templates034 announces the addition of high-performance PEEK (polyether ether ketone) injection molding capability to our engineering plastics portfolio, enabling production of components for the most demanding aerospace, medical implant, and oil and gas applications.

PEEK Processing Capability

• Equipment: Dedicated 200-tonne high-temperature injection press with 450°C barrel capability, hardened screw and barrel for abrasive glass/carbon-filled grades
• Materials: Unfilled PEEK 450G, 30% glass-filled PEEK (GF30), 30% carbon fiber-filled PEEK (CF30), and bearing-grade PEEK with PTFE and graphite fillers
• Processing: Mold temperatures to 200°C (oil-heated), precisely controlled cooling rates for optimal crystallinity (30-35% target)
• Post-Processing: Annealing ovens for stress relief and crystallinity optimization, CNC machining center for post-mold precision features

Application Examples

• Aerospace: structural brackets, cable clamps, and bearing cages replacing aluminum (40% weight saving)
• Medical: spinal fusion cages and dental implant abutments (radiolucent, biocompatible)
• Oil & gas: valve seats, seal back-ups, and electrical connectors rated to 260°C and 700 bar

Material Properties